STATUTORY REPORTS
Acetic Acid plant maintained stable operations and achieved a record continuous run of 273 days, surpassing the previous best of 237 days.
Ethyl Acetate plant reactor was replaced in December 2025 due to thickness reduction. The plant exceeded its benchmark by achieving 92 days of continuous operation at ≥195 MT production.
CATSOL unitfulfilled an annual catalyst supply order of 322 MT, with 529.6 MT orders already secured for FY 2026–27.
IP Filling Station achieved multiple dispatch milestones, including record daily and monthly CNA sales, total CNA dispatch (captive and external), methyl formate dispatch, and record sales of Acetic Acid in carboys and Formic Acid.
In the WNA-I plant, shutdown activities included high-pressure jetting of equipment 10E013 and cleaning of storage tank 11T012, resulting in recovery of valuable precious metals. Modification scheme for sustainable production of WNA-I plant, Phase-I improved process efficiency by reducing NOx inlet temperature and stabilizing absorption tower operation. Cooling tower upgrades and partial completion of Phase-II further enhanced reliability. VAM units were also commissioned during the year.
WNA-II plant successfully managed an online bypass of NOx exchanger leakage, with permanent rectification completed during the scheduled shutdown for catalyst replacement job.
ANP plant operated in line with WNA availability and production priorities. Safety improvements included implementation of a control valve scheme in the ANMFS fire water system. Mother liquor tank shell plate replacement carried out during shutdown.
Utility plants ensured uninterrupted supply of essential services. Replacement of ion exchange resins improved DM plant efficiency. Firefighting systems were strengthened through ongoing commissioning of diesel-driven pumps and validation of interconnections between plant areas.
Aniline plant operated for 337 on-stream days, with load adjustments based on market demand. The Energy Conservation Turbine generated 6.92 million kWh of power.
TDI plant operated for 327 days, aligned with market demand. Increased tanker dispatch reduced drum handling. Effluent streams were managed through internal reuse and external treatment. Structural strengthening of the Chlorine Scrubber has been initiated to enhance safety.
TDI-II Dahej plant operated for 276 days at 77% capacity utilization. Production was affected by equipment issues, maintenance activities, and natural gas supply constraints.
The GNFC Bharuch and Dahej complexes continue to hold ISO 9001:2015, ISO 14001:2015, ISO 45001:2018, and ISO 50001:2018 certifications from M/s. Bureau of Veritas India Ltd, valid until 17th August 2028. The first surveillance audit for these standards was successfully completed in March 2026.
014 | 50 Annual Report 2025-2026